RAYPAK CROSSWIND SERIES INSTALLATION AND OPERATION MANUAL Pdf Download (2024)

RAYPAK CROSSWIND SERIES INSTALLATION AND OPERATION MANUAL Pdf Download (1)
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Side discharge heat pump pool heater

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  • 1 Electrical Wiring
  • 2 Wiring
  • 3 Inverter Models Only
  • 4 Start-Up Procedures
  • 5 Operating Instructions
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INSTALLATION

AND OPERATION

MANUAL

Crosswind

Side Discharge

Heat Pump Pool Heater

Inverter Models

CROSSWIND-30-I through -65-I

On/Off Models

CROSSWIND-40-O through -65-O

(Canada Only)

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and

liquids or other combustible materials in the vicinity of this or any other appliance. To

do so may result in an explosion or fire.

NOTE: The instructions in this manual are for the use of qualified individuals specially trained and experienced

in the installation and maintenance of this type of equipment and related system components. Installation and

service personnel are required by some states to be licensed. Persons not qualified shall not attempt to install,

service, or maintain this equipment.

This manual should be maintained in legible condition and kept adjacent to the heat pump pool heater or in a

safe place for future use.

Catalog No. 6100.64

Effective: 11-15-19

Replaces: New

P/N 241827 Rev.1

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RAYPAK CROSSWIND SERIES INSTALLATION AND OPERATION MANUAL Pdf Download (2)

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Summary of Contents for Raypak CROSSWIND Series

  • Page 1 INSTALLATION AND OPERATION MANUAL Crosswind Side Discharge Heat Pump Pool Heater Inverter Models CROSSWIND-30-I through -65-I On/Off Models CROSSWIND-40-O through -65-O (Canada Only) FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire.
  • Page 2 With all of the above information in hand, please contact us and ask to register your brand new heat pump or do it online at: http://warranty.raypak.com (800)-260-2758 M-F 8:30 - 4:30 EST You will be given a Warranty Registration Confirmation...
  • Page 3: Table Of Contents

    CONTENTS 1. WARNINGS ............. 4 6. CONTROLS ............17 Pay Attention to These Terms ......... 4 Inverter Models Only ..........17 General Precautions ..........5 On/Off Models Only ..........18 Using the On/Off Display Unit ....... 18 2. WATER CHEMISTRY ..........5 7.
  • Page 4: Warnings

    1. WARNINGS Pay Attention to These Terms Indicates the presence of immediate hazards which will cause severe personal injury, death or DANGER substantial property damage if ignored. Indicates the presence of hazards or unsafe practices which could cause severe personal injury, WARNING death or substantial property damage if ignored.
  • Page 5: General Precautions

    Make sure power is turned off before opening the case and General Precautions performing service work. 1. The heater must be installed by a qualified electrician. Attention 2. Set heating temperature within the recommended 1. Follow the instructions to set a comfortable water range to maximize comfort.
  • Page 6: Before Installation

    Chlorinators must feed downstream of the heater and Automatic Chlorinators have an anti-siphoning device to prevent chemical backup and Chemical Feeders into the heater when the pump is shut off. All chemicals must be introduced and completely diluted See plumbing diagrams starting with Figure 10. into the pool or spa water before being circulated through the heater.
  • Page 7: Installation Requirements

    3. Do not stack anything that will block air flow near the WARNING: Do not install the unit within 3 ft (0.9 m) inlet or outlet areas, or have any barrier within 20 in of fossil-fuel-burning heaters. Air intake along the sides (508 mm) behind the main heater, or the efficiency of of this heater could disturb the combustion process of the heater will be reduced.
  • Page 8 Figure 3. Hurricane Tie Down Instructions...
  • Page 9 On/Off Model - Component Locations, Figure 7. On/Off Model - Component Locations, Front View Right Side View Inverter Models 60Hz (Heating and Cooling) Models Unit Size (BTUH) Raypak P/N Rheem P/N RUUD P/N Jacuzzi P/N CROSSWIND-30-I 17738 17742 17746 17750...
  • Page 10: Specifications And Dimensions

    Specifications and Dimensions SERIAL NUMBER LABEL LOCATED HERE INLET OUTLET F10755 Figure 8. Dimensions Weight Models Part No lb (kg) 12.40 23.22 12.28 13.39 39.02 11.42 2.91 25.87 103.62 079714 CROSSWIND-30-I (315) (312) (312) (340) (991) (290) (74) (657) (47) 12.40 23.22 12.28...
  • Page 11: Water Connections

    1. Shutoff diverter valves, preferably three-way valves Water Connections which allows for a bypass route, on the inlet and outlet lines of the heater are required: CAUTION: The heater inlet and outlet connections are NOT interchangeable. They must be connected as a.
  • Page 12: Electrical Wiring

    4. ELECTRICAL WIRING Breaker Size Min. (Amp) Models Power Circuit Wiring Ampacity min. max. Electrical installation should be done by a licensed CROSSWIND-30-I electrician only. CROSSWIND-40-I 1. Confirm the power supply is at the rated voltage of the appliance and make the connection. 17.2A CROSSWIND-50-I 208-230VAC...
  • Page 13: Wiring Diagram

    5. WIRING DIAGRAM Crosswind 30-I, 40-I, 50-I...
  • Page 14: Crosswinds 65-I

    Crosswind 65-I...
  • Page 15: Crosswinds 30-O, 40-O

    Crosswind 30-O, 40-O...
  • Page 16: Crosswinds 50-O

    Crosswinds 50-O...
  • Page 17: Controls

    6. CONTROLS Screen Lock If no button is used within 30 seconds, the screen will lock Inverter Models Only automatically. At this point the backlight will turn off and 0% The Display controls general operation. The layout, main will display. functions and buttons are shown below.
  • Page 18: On/Off Models Only

    On/Off Models Only Heat/Cool Mode The Display controls general operation. The layout, main 1. Press the MODE button to switch from one mode to functions and buttons are shown below. another. NOTE: Available only in heat and cool models. Setting pool water temperature Temperature can be adjusted either when the machine is on or off.
  • Page 19: Operating Instructions

    If your heater has been installed correctly, operating the Setting the OFF time heater is an easy task. The display allows you to turn the heater ON or OFF and adjust the temperature settings for 1. Press CLOCK to access the timer function. the pool or spa.
  • Page 20: Maintenance

    4. Cover the heater when not in use to protect it from Model Identification the weather. The model number of the heater can be found on the name 5. Clean the heater exterior with standard household plate, Figure 1. detergent or clean water. Never use gasoline, paint thinner or other flammable liquids.
  • Page 21: Troubleshooting

    8. TROUBLESHOOTING No. Display Failure Description If these solutions, below, do not work, contact your dealer. High gas pressure protection Do not attempt to repair the heater yourself. Low gas pressure protection Failure Reason Solution No water flow protection Wait for the power to be Main power off 3-phase sequence (only for 3-phase heaters) restored...
  • Page 22: Technical Parameters

    9. TECHNICAL PARAMETERS Inverter Models Only Crosswind Inverter Models Parameter 30-I 40-I 50-I 65-I 2113 2906 3698 4755 Max intended pool volume gallons (liters) (8000) (11000) (14000) (18000) Operating air temperature 32~109°F (0~43°C) Performance Condition: Air 80°F (27°C), Water 80°F (27°C), Humidity 80% Heating capacity (BTUH) 30,000 40,000...
  • Page 23: Replacement Parts

    On/Off Models Only Crosswind On/Off Models Parameter 40-O 50-O 65-O Heating capacity (Btu) 40000 BTU 50000 BTU 65000 BTU Heating current: Air 80°F (27°C), Water 80°F (27°C) 7.7A 10.8A Heating power: Air 80°F (27°C), Water 80°F (27°C) 1.65 KW 2.3 KW Heating current: Air 80°F (27°C), Water 95°F (35°C) 9.6A 13.2A...
  • Page 24: Illustrated Parts List

    11. ILLUSTRATED PARTS LIST Inverter Models F10768 CALL INVERTER MODELS CROSSWIND-30-I CROSSWIND-40-I CROSSWIND-50-I CROSSWIND-65-I Instruction DESCRIPTION (Kit P/N) (Kit P/N) (Kit P/N) (Kit P/N) Water flow switch H000404 H000404 H000404 H000404 241808 PC board H000405 H000405 H000405 ?H000405 241809 Power filter plate H000406 H000406 H000406...
  • Page 25: On/Off Models

    On/Off Models F10769 CALL ON/OFF MODELS CROSSWIND-40-O CROSSWIND-50-O CROSSWIND-65-O Instruction P/N DESCRIPTION (Kit P/N) (Kit P/N) (Kit P/N) H000404 H000404 H000404 241808 Water flow switch PC Board H000423 H000423 H000423 241809 LED Controller H000424 H000424 H000424 241823 H000425 H000425 H000425 241824 Contactor Compressor capacitor...
  • Page 26 Limited Warranty does NOT cover any shipping costs to and from Raypak’s designated service provider or to or from the installation site. All of the foregoing costs and expenses are your responsibility, unless applicable state law provides otherwise.
  • Page 27 ANY persons or agencies other than those authorized by Raypak. Raypak reserves the right at all times to inspect, or require the return of, the defective Heater or component part and to verify warranty coverage at its factory. Warranty service CANNOT be initiated until the status of the warranty coverage has been established.
  • Page 28 Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 1-800-260-2758 Fax (805) 278-5468 Litho in U.S.A.

This manual is also suitable for:

Crosswind-30-iCrosswind-40-iCrosswind-50-iCrosswind-65-iCrosswind-40-oCrosswind-50-o ... Show all

RAYPAK CROSSWIND SERIES INSTALLATION AND OPERATION MANUAL Pdf Download (2024)

FAQs

Why is my Raypak pool heater not kicking on? ›

Check the Power: If your Raypak pool heater isn't working at all, the problem could be something as simple as a lack of power. Go make sure there aren't any tripped circuit breakers in the fuse box, then check that the unit's time clock is set to the “On” position.

How old is my Raypak pool heater serial number? ›

Raypak Serial Numbers

The first 2 are the year and the next 2 are the month.

What is the SNS code on a Raypak heater? ›

The sns error is a failure of the thermistor (temperature sensor). It could be a high limit switch as well but start with temp sensor first. The sns error is in relation to these sensors.

What would cause pool heater to not ignite? ›

Tripped circuit breaker: The most common reason for a pool heater not turning on is a tripped circuit breaker or blown fuse. Check your breaker box and reset any tripped breakers or replace any blown fuses. ✓ Low water flow: If there isn't enough water flowing through the heater, it won't turn on as a safety measure.

Why is my gas pool heater not firing up? ›

Your heater may have inadequate water flow due to a dirty filter, closed valve, external bypass, reversed water connections, or pressure switch out of adjustment. It is also possible that your thermostat is out of calibration or needs to be replaced.

What does DF mean on a pool heater? ›

DF = DEFROST MODE

Once the unit is in defrost mode the compressor will shut off for 1 hour while the fan continues to help deice and warm the air coil.

What does FS mean on a pool heater? ›

Pool and Spa Expert: Randy Huckstadt. Verified owner / operator / service technician. replied 5 months ago ago. Ok what you are really seeing is FS not F5, what this means is your heater is in a defrost mode and is not going to operate because air temperatures are too cold for it to operate.

What does SPK mean on a Raypak pool heater? ›

What does that mean? SPK means that the heaters safeties are all closed. You have to change the set point above the water temperature in the pool or spa so the heater will light the pilot and prove that it is lit.

What is the life expectancy of a Raypak pool heater? ›

The average life of a pool heater is between 15 and 25 years with regular usage and proper maintenance, but there are various factors that impact that projection.

When did Rheem buy Raypak? ›

In 1985, the company acquired Raypak, a leading producer of copper tube boilers used for swimming pool heating and commercial hot water supply and hydronic heating.

What is the maximum temperature for a Raypak pool heater? ›

The upper front panel of the heater contains the control center that allows you to turn the heater On or Off and adjust the temperature set- tings for the pool or spa. The temperature range is factory set from 65°F (18°C) to 104°F (40°C).

Why won't my Raypak pool heater turn on? ›

If the unit doesn't run, check the water flow lamp

Without an adequate source of water, a pool heat pump automatically shuts down to prevent overheating. This is sometimes the cause of what many describe as a pool heat pump turning off and on.

What does HS mean on pool heater? ›

An HS error is "maximum return water temp exceeded". If your unit is configured for a remote thermostat make sure the set point is below 104. If you have no remote o the setting is below 104 then the water flow to the heater may be inadequate. Ask Your Own Pool and Spa Question.

Why is my pool heater not flowing? ›

A dirty pool filter wins for the most popular water flow issue on a heater service call. Luckily, it's also the easiest one to diagnose and fix. You can overcome this issue by having a pool heater service tech or pool specialist remove the filter and run the pump again without a filter in.

Why is my pool heat pump not turning on? ›

If the water is flowing too slowly, it simply won't turn on. Be sure that the water level in the pool is correct, the filter and baskets are clean, and the pump running fully primed, to provide enough water flow to keep the heater pressure switch and/or flow switch in the closed position.

Can you reset a pool heater? ›

Reset your pool heater by flipping the breaker switch in the electrical panel to “off” and then “on.” Your breaker may be located in a disconnect box near your pool heater or in the breaker panel in your home.

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